Production scheduling
Mix, proof, bake, and cool windows overlap across products—one delayed batch backs up the oven and the case before the doors unlock.
Proof timing
Croissants need a different clock than sourdough—proof too long or too short and texture, volume, and margin all suffer before service.
Bake windows
Oven capacity is finite. Retail display, wholesale loaves, and special orders compete for the same racks—and someone always gets pushed.
Cooling capacity
Trays stack up when finishing runs late—crust softens, fillings set wrong, and packaging slips before the morning pull is ready.
Display freshness
You baked too much again—or ran out of the item regulars expect at 8:15. Both hurt margin and the Fresh From the Oven promise.
Ingredient yields
Flour, butter, and starter move at different speeds. Recipe yields drift when batch sizes change and nobody updates the standard.
Seasonal demand
Holiday pies, summer fruit tarts, and LTO items spike demand—while standing production plans still size for an average Tuesday.
Wholesale orders
Retail display and wholesale pull sheets compete for the same oven—delivery cutoffs don't wait for a case that's already short.
Waste
Day-olds, over-proofed trays, and mis-sized batches add up fast—especially when production doesn't match what actually sold yesterday.
Packaging
Labels, boxes, and clamshells run out mid-shift—or packaging labor falls behind cooling so Fresh From the Oven never reaches the shelf.
Recipe consistency
Location two's croissant doesn't match location one—and you can't see hydration or fold variance until someone visits the bench.
Labor planning
Too few bakers at 3 AM, too many at 2 PM. Overtime shows up after the production day already burned the crew.